Çavuşoğlu Mahallesi, Sanatkarlar Cd. No:17, 34873 Kartal / İstanbul, Türkiye Mon - Fri: 8:00 - 18:00
+90 216 488 8885 iskarltd@iskarltd.com
Product Overview
ISKAR offers turnkey ship loaders for continuous bulk material handling capacities of up to 2,000 t/h.
High-capacity and environmentally friendly ship loaders are specially designed for handling grain, urea, and other fertilizer minerals. ISKAR loaders feature the latest conveying technology, high capacity, environmentally responsible material handling, easy operation, robust design, and low-maintenance requirements.
The ISKAR ship loaders offer:
They can be delivered as standalone units or integrated into a complete terminal system.
ISKAR ship loaders are equipped with VFD motor control units, remote control systems, various dust-prevention devices, 3G remote service modules, and a range of optional accessories to meet specific customer requirements.
Configuration
Service Details
The slewing-type ship loader is a rail-mounted, electrically operated outdoor machine featuring a slewing jib and a single boom operated by two hydraulic cylinders.
The machine is equipped with a feeder conveyor, jib conveyor, slewing gear, electric motors, motor control units with variable frequency drives, luffing cylinders, traveling machinery, electrical protection devices, operating brakes, an operator's cab, and electrical enclosures, providing a complete operating system.
The ship loader travels on 8 wheels on the seaside rail and 4 wheels on the landside rail, with a rail span of 10 meters. It can travel along the gallery of the quay conveyor. At the parking position, the boom is aligned parallel to the rail direction to prevent any extension beyond the jetty toward the sea.
Technical Details
Dustless Technology
Ship loading can present a significant dust challenge, as material is discharged from the ship loader boom conveyor into the vessel's hold, often from heights of 20 meters or more above the hold floor. This can result in high material velocities and significant dust generation.
With a Cascade system, material descends in a controlled mass flow, minimizing air entrainment and preventing the generation of airborne dust.
The Cascade solution addresses this challenge by directing the material flow through a series of inclined cones, which reduce the flow velocity to a controlled level. The cone-shaped sections contain the material and prevent particle separation while minimizing material degradation. The low material velocity enables controlled discharge onto the stockpile with minimal segregation.
This technology virtually eliminates dust generation at the source, without the need for expensive and energy-intensive dust extraction and filtration systems.
Revision and modification of existing ship loaders into dustless, modern machinery is within ISKAR's area of expertise.
Technical Specifications
| Loading material bulk weight | 720 – 1,200 kg/m³ |
| Volumetric loading capacity | 1,500 m³/h |
| Loading capacity | 1,100 t/h |
| Boom conveyor | 1 × 45 kW S1 AC |
| Feeder conveyor | 1 × 18.5 kW S1 AC |
| Slewing gear | 2 × 4 kW S1 AC |
| Travel | 6 × 5.5 kW S1 AC |
| Vessel size | 5,000 – 40,000 DWT |
| Loading chute reach (from middle of rail span) | 30.0 m |
| Slewing axis offset | 2.75 m |
| Loading chute vertical telescoping height | 15 m |
| Gantry gauge (span between middle of rails) | 10,000 mm |
| Distance between leg corners along rail | 10.0 m (approx.) |
| Travel distance | 140 m |
| Number of wheels (sea side) | 8 Nos |
| Number of wheels (land side) | 4 Nos |
| Conveyor belt speed | 2.2 m/s |
| Slewing structure | 0.5 rpm |
| Luffing cylinder | 22.0 mm/s |
| Travelling | 25.0 m/min |
| Conveyor belt width | 1,400 mm |
| Conveyor side roller inclination | 40° |
| Maximum inclination angle during loading | −7° to +15° |
| Minimum top cover of belt | 4 – 5 mm |
| Minimum bottom cover of belt | 3 – 4 mm |
| Power supply | 400 VAC 50 Hz 3-phase |
| Lighting | 230 VAC 50 Hz 3-phase |
| Field switches control | 24 V DC |
| PLC control | 24 V DC |
| Automation system | Siemens S-1500 |
| Frequency converters | ABB ACS |
See our completed bulk shiploader installations worldwide.
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